Teaching equipment : Versatile reactor - 50 L

 

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Versatile reactor - 50 L

DESCRIPTION

 

Runs under, either reduced pressure or atmospheric pressure.

Designed for the study of various chemical reactions: Esterification, Saponification, Halogenation, Sulphonation, Crystallization, reaction in organic or aqueous medium…

Designed for training on a production unit similar to that found in Industry.

The following are provided with the unit: instrumentation, measurement tools, fluid supply and evacuation, and stainless steel frame.

 

Teaching equipment : Versatile reactor - 50 L - GPC R20

TECHNICAL SPECIFICATIONS

1. Truncated reactor 50 L
Stainless steel 316 – according to industrial standards
Double-walled – 6 bars (90 psi) in running

(9 bars (130 psi) possible)
Bottom grid – stainless steel 316 L
Rounded cover with charging opening DN 100


2. Liquid supply and dosing tank
Borosilicate glass
Volume : 15 liters


3. Rupture disk
Carbon – calibrated at 0.5 bar


4. Agitation modulus single-velocity
ADF type
Agitation velocity 60 R.P.M.
Stainless steel agitator Ψ20 mm with V-cramp for the agitation of the bottom tank with a low level (5 liters)


5. Couple limiting
Protects the agitation motor against the mass increase of the reaction medium


6. Light sight
Protection : IP65


7. Distilling column DN 100
Borosilicate glass – according to industrial standards
Height : 1000 mm (7 theoretical plates – mix of water/methanol)
Multiknit stainless steel padding 1600 m²/m3 – Ψ100 mm

 

8. Condenser
Tubular exchanger : 1 m² (Power = 50 kW)
Calender and chicanes – stainless steel 316 L
Diameter : 100 mm


9. Exchanger for distillate
S = 0.2 m2
Tubular type
Glass


10. Azeotropic decanter
Borosilicate glass
Adjustment of the barometric leg with the sliding tube
Double-walled


11. Receiver of the heavy phase of the distillate
Polyethylene
Volume = 20 L


12. Receiver of the light phase of the distillate
Polyethylene
Volume = 20 L

P1 : Centrifugal pump of the hot loop
. stainless steel (316 L) body
. 0-3 m3/h to 3 bar (45 psi)
. P = 0.75 kW

CHARACTERISTICS

EXPERIMENTAL MEASUREMENTS

TEMPERATURE SENSORS PT 100 STAINLESS STEEL 316 L DIAMETER 6 mm (T1 to T7)

PRESSURE MEASUREMENT
▪ PRC : Differential pressure sensor P1 – P2 – P3

FLOW RATE SENSORS
– ON THE DISTILLATE (FRC) : Oval-wheel flow meter, pulsed outlet converted in 4-20 mA
– ON THE ARRIVAL OF THE WATER FROM THE CONDENSER (FI 1) : Rotameter 0-1500 L/h

REGULATORS

• Heating regulator

Runs with the electrovalves V22 and V24 in

surface sharing
Connected with 3 parameters inter switchable

(TRC1-TRC2-PRC)
PID type with microprocessor : class 0.2
Configurable scale, Relay outlet, logic, continuous with proportional band of 0.5 to 1000 %, integral action time from 0.1 to 100 min, derived action time from 0.01 to 10 min or self-adaptive for a maximum regulation

• Flow back regulator

Regulation of the temperature TRC3 or the distillate flow rate from the electrovalves on the distillate and the flowiback (V8 and V9) in a surface sharing working.
PID type with microprocessor : class 0.2


Configurable scale, Relay outlet, logic, continuous with proportional band of 0.5 to 1000 %, integral action time from 0.1 to 100 min, derived action time from 0.01 to 10 min or self-adapted for maximum regulation

VALVES

Spherical valves 1/4 - stainless steel

Exceptions :
– Vapor arrival valve : stainless steel nozzle valve V31
– Water arrival valve : polypropylene spherical valve
– Electrovalves V8 – V9 – V22 – V24 : ADF

OPTIONS

- AGITATION MOTOVARIATOR : 60/300 min-1
- HEATING METHOD BY THERMOREGULATOR


Pressurized water thermoregulator :
- Up to 160°C
- Heating power : 15 kW
- Cooling power : 44 kW

- INSTALLATION IN ADF
- COMPUTERIZATION

PEDAGOGIC APPLICATIONS

 

• Organic synthesis
• Study of reaction kinetics.
• Study of a reaction medium:

Physical and chemical parameters
• Thermodynamics studies
• Matter balance
• Efficiency of the reactions
• Continuous distillation, decantation
• Industrial application

Teaching equipment : Versatile reactor - 50 L - schema GPC R20

UTILITIES
Electricity : 220/380 VAC – 50/60 Hz
Network water
Evacuation

DIMENSIONS
Length : 2500 mm
Width : 800 mm
Height : 4500 mm

 

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Versatile reactor - 50 L



Didatec Technologie - ZA du Parc 42490 Fraisses -  France -   Tel : 33 (0)4 77 10 10 10 -  Fax : 33 (0)4 77 61 56 49   
E-Mail : didatec.technologie@wanadoo.fr